March 2003 Mfg.Trust

Mfg.Trust is a monthly feature of the
            NCMS InfraGard Manufacturing Industry Association
                        Infrastructure assurance for manufacturers
                                    Powered by NCMS.

This month – Preparedness for the Small Manufacturing Enterprise,
Ten suggestions you can act on now

See the Resources Page for this Story 


Editor's Preface:

We hope last month’s feature about preparedness in your personal environment caused you to consider practical plans for first aid, fire safety, utility failure, and the like. This month we turn to the small and mid-sized business view of the same issue.

We selected small manufacturing businesses because they are least likely to have security professionals already at work on these issues. Organizations that operate primarily in an international environment, large manufacturers who are nationally symbolic, or those operating in defense sector have specialized help and have already selected security measures to protect their employees, their interests and their environments. This article is for the rest of us. We can learn from their expertise.

Gartner Inc. said (see resource page) in two survey reports that security is the top IT priority for manufacturing industry in 2003, but one-third of the 250 businesses it surveyed recently face the loss of critical data or operating capability in the wake of a "severe calamity."

Emergency preparedness is well understood – not so well practiced. Simple proactive measures now improve our reactions when necessary. There are excellent web resources available on emergency preparedness. We sifted through many and offer our opinion of the best in this month’s resources page.

Editor


Preparedness for the Small Manufacturing Enterprise

As we mentioned last month in a personal context, there are three factors that should influence your preparedness planning:

  • Incidents that occur frequently
  • Incidents where prompt response is important
  • Outcomes that you can influence

Businesses must also manage the cost of preventing disruptions to operations. This feature will focus on low cost - no cost things you can do now to produce a better outcome to an unforeseen situation where prompt response is important. No rocket science here - just an ounce of prevention through planning and sound execution.


Planning and a Clear Chain of Command

In a military context, the value of a chain of command concept is self-evident. However, in a commercial context it is quite possible that the boss may be far away on travel when an emergency demands prompt action. You’ll want to find an affordable approximation to the person-independent smooth functioning military goal in your contingency planning. Significant security vulnerabilities accompany crises. In fact, a crisis may be used to create a security vulnerability. Plan through this in advance. You’ll need some practice to ensure that everyone understands their emergency response roles. Suggestions:

#1 Develop a business continuity plan (see July-August 2002 Mfg.Trust Special Feature)
#2 Nail down an integrated security plan and exercise it. (June 2002 Mfg. Trust)
#3 Appoint and train emergency response teams (see OSHA, resources page), including a cyber incident response team.


Know Where Your People Are.
Be able to communicate with them, even when things go wrong.

This may require a little leadership. You may need to reach your employees / contractors / associates at any time to ask them to come in, or stay away, or provide important information. This includes “non-critical” employees. This includes employees on travel. You should not rely on one system (eg- mobile phones) as your only means of contact with an employee. You may use existing tools better to accomplish much of this without spending a cent. Suggestions:

#4 Right now is the time to update employee records (see note below). You may wish to record employee mobile phone as well as home phone numbers. If consistent with your privacy policies, you may ask employees for home email address and spouse work phone numbers. These privileged data will be held by (hopefully) more than one HR person. Managers may have contact data for critical personnel, but it is difficult to anticipate all circumstances. You need more than one way to reach those (hopefully more than one) HR persons – 24x7 – to communicate to all your employees. Privacy norms and sensitivities vary widely. Devise a plan appropriate to your organization.

Note: The above is written with American norms in mind. In some other countries it is not normal for employers to have employee home address data.

#5 People who travel on business must be caused to leave explicit records of where they will be, including flight details, hotels, business contacts, and for some, vacation destinations. Your corporate calendar (Outlook, Lotus Notes, a white board, whatever) can fulfill this function at no additional cost. Insist that employees post travel contact information on their calendars. You will want to make employee calendars visible to supervisors and admin support staff, or visible to all employees, depending on your norms.

#6 You and your employees may need to assess the necessity of some travel in view of world events. Communicating expectations in advance with travelers provides an opportunity to avoid misjudgments and miscalculations. When the time comes, you will likely have lots of input from the government and transportation industries on the merits of specific travel instances under different threat situations. In the event of real hostilities, expect travel to screech to a near halt. (You’ll want to review data conferencing options before the rush starts.)


Patch Your IT Systems

Someone keeps up with the free patches that fix flaws in your computer systems, right? Businesses have been absolutely inundated with pleas to keep up with this effort, whether in operating systems, anti-virus programs, or network equipment. Failure to do so can make your company the deserved victim of some old virus from a malcontent. Please find someone to pay attention here. IT-related incidents occur frequently. Prompt response is important. You can control the outcome.

Beyond the basics above, NCMS has formulated a model and framework as an alternative approach to quantifying reasonable expectations for information assurance costs which accounts for additional risks of increasing collaboration in supply chain and e-Manufacturing strategies (see Mfg.Trust December 2002). If you are extensively networked with your trading partners, these concerns are important.

Suggestions (see resources page):

#7 Patch IT systems. Develop an e-mail policy.
#8 Understand the risks of instant messaging being used by the employees in your company, perhaps without knowledge of the IT staff (see resources page).
#9 Examine the cost of information assurance in your supply chain


Manufacturing Process Control and SCADA Systems

NCMS/NIST workshops (see July 2002 Mfg. Trust) have pointed out the severe threat posed to manufacturers by sabotage of factory control and SCADA systems. These systems were never designed with security in mind, and they are connected to the Internet. Depending on your industry, this may be a major issue specifically related to terrorism (eg – food products), or an ever-present concern (eg – durable goods manufacture).

#10 Examine manufacturing process control from a security point of view.


Conclusions

The source of your unexpected business interruption may be directly related to international hostilities, or just some copycat, wannabee mischief maker. For planning purposes it usually does not make any difference. Your response is the same – avoid expensive interruption to operations. Just get ready. Do it now.


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Copyright 2004
National Center for Manufacturing Sciences